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electronics division fci usa llc el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. engineering . page 1 of 18 report el - 2011- 04- 020a c r - pe inter mateabi lity testing, atcs an d fci xc ede ? connectors (xcede ? is a registered trademark of the amphenol corp.) 01 may 2011 purpose atcs and fci xc e de ? connectors were subjected to inter mateability testing . tested product inclu ded atcs gold plated receptacles and head ers , fci gxt? plated receptacles and headers, and fci gold plated headers. conclusions the tested samples met the specified requirements . sample description the test samples were composed of 4 - pair connector modules. each connector module was constructed of six (6) wafers, each wafer having 4 pairs of signal contacts. the header modules were in a vertical configuration; the receptacle modules were in a rig ht angle configuration. the contact surfaces of the header termina ls were lubricated. the details of the submitted test samples are given in the following table. s ubmitted s ample description item description part # plating type (m) 1 fci xcede ? receptacle module 10091799 - 101lf gxt? (0.76) / ni (2.54) 2 fci xcede ? receptacle monoblock 1 10091960 - 400lf gxt? (0.76) / ni (2.54) 3 fci xcede ? header module 10091767 - 00c - 20dlf gxt? (0.76) / ni (2.54) 4 fci xcede ? header module 10091767 - 00c - 20dlf au (0.76) / ni (2.54) 5 atcs xcede ? re ceptacle module 950 - 400a - b1d au (0.76) / ni (1.27) 6 atcs xcede ? receptacle monoblock 1 ax400 - 00566 au (0.76) / ni (1.27) 7 atcs xcede ? header module 951400c20d au (0.76) / ni (1.27) 8 atcs xcede ? test board pcb444 rev e immersion sn 1 each receptacle monoblock consisted of 3 receptacle modules with a common organizer. each backplane test board held three (3) header modules; each daughter card test board held a single 3 - module monoblock receptacle assembly. the test boards provided circuitry for low level contact resistance (llcr) measurement of 1 20 positions per sample comprising 60 signal contacts, 51 wide ground contacts, and 9 narrow (end) ground contacts. dielectric testing was conducted on single unmounted modules the connectors were tested i n all inter - mated combinations of atcs and fci receptacles with atcs, fci gxt? plated, and fci gold plated headers. the resulting sample sets are listed in the following table.
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 2 of 18 s ample set description sample set receptacle identity header identity 1 atcs atc s 2 fci fci, gxt? plated 3 fci atcs 4 atcs fci, gxt? plated 5 fci fci, au plated 6 atcs fci, au plated test descriptions test sequences are given in the following table. clause # test description grp. # 1 temp life grp. # 2 a dielectric grp. # 2b t shock / hmd grp. # 3 vib / shock grp. # 4 mfg 1 visual examination 1, 8 1,10 1,16 1,1 4 1,1 5 2 mating/unmating force 2 2 2 7 3 llcr 1 3,5,7 3,5,7,9,11,13,15 3,5,7,9,11,13 2,4,6, 8 ,1 0 ,1 2,14 4 insulation resistance 2,5,8 5 dwv 2 3,6,9 6 therm al shock 4 6 7 humidity 7 10 8 temperature life 6 9 thermal preconditioning 6 5 10 mfg 3 9 ,1 1 11 mechanical shock 8 12 vibration 10 13 durability preconditioning 4 4 4 3 14 durability 12 15 dust application 8 16 r eseat 12 1 3 17 thermal disturbance 14 sample size per sample set 3 3 ? 3 3 3 1 llcr = low level contact resistance 2 dwv = dielectric withstanding voltage 3 mfg = mixed flowing gas ? individual unmounted modules (mated throughout test)
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 3 of 18 tes t methods/requirements clause # item test method condition requirement 1 visual exam eia/eca - 364 - 18b visual no detrimental condition 2 mating force unmating force eia /eca - 364- 13d method a read & record mat e force / contact read & record unmat e force /cont act 3 llcr eia/eca - 364 - 23c option 1 55 m ? initial, 10 m? change 4 insulation resistance eia/eca - 364 - 21d 500 v dc 1 g? 5 dwv eia - 364 - 20d method b, cond. 1, 75 0v rms ac no arc or leakage 5 ma 6 thermal shock eia - 364 - 32e method a, cond. 2 , dur. a - 1 no damage 7 humidity eia - 364 - 31c method 3 exc. profile 1 & dur. 2 no damage 8 temperature life eia - 364 - 17b method a, cond. 4 , dur. c : 500 hr no damage 9 thermal precond. eia - 364 - 17b method a, cond. 4, 72 hr no damage 10 mfg eia - 364 - 65b class 2a , 7 days no damage 11 mechanical shock 3 eia - 364 - 27b cond. a no discontinuity 7 > 1 s 12 vibration 3 eia/eca - 364 - 28e cond. 5 exc. freq . 4 , psd 5 , dur. 6 no discontinuity 7 > 1 s 13 durability precond. eia - 364 - 09c ( eia /eca - 364- 13d ) 50 cycles (measure 1 st 3 cycles) re ad & record mat e force / contact read & record unmat e force /contact 14 durability eia - 364 - 09c ( eia /eca - 364- 13d ) + 200 cycles (measure 1 st 3 cycles) read & record mat e force / contact read & record unmat e force /contact 15 dust eia/eca - 364 - 91a composition 1 (benign) no damage 16 reseat eia /eca - 364- 13d method a, 1 cycle (measure) read & record mat e force / contact read & record unmat e force /contact 17 thermal disturbance eia /eca - 364 - 1 10 cond. a, dur. a no damage 1 8 hr cycle profile : 2 h ou r ramp s , 2 h ou r d well s 2 500 h ou r test duration 3 samples were held rigidly during mechanical shock and vibra tion treatments to remove mass loading by the test boards. 4 frequency was extended down to 10 hz and truncated to a maximum of 500 hz . 5 psd was adjusted to y ield an acceleration level of 5.3g rms . 6 d uration was 2 h ou r s . 7 discontinuity monitoring per eia/eca - 364- 46b test results : atcs receptacle / atcs header g roup # 1 (temperature life) t est r esults, atcs receptacle / atcs header ste p # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 46 n/contact max. ma te 0. 36 n/contact min. unmate na na 3 llcr 55 m ? initial 30 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 56 n/contact max. mate 0. 38 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.8 m ? max. change pass 6 temperature life no damage temperature life no damage pass 7 llcr 10 m? change final 2.5 m ? max. change pass 8 visual exam no detrimental cond. initial no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 4 of 18 group # 2 a (dielectric) t est r esults, atc s receptacle / atcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock no damage thermal shock no damage pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or leak 5 ma pass 7 humidity no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma fin al no arc or leak 5 ma pass 10 visual exam no detrimental cond. final no detrimental cond. pass g roup # 2 b (thermal shock / humidity), atcs receptacle / atcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 57 n/contact max. mate 0. 42 n/contact min. unm ate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 44 n/contact max. mate 0. 35 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.5 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change after thermal shock 2.4 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 2.4 m ? max. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 1.1 m ? max. change pass 12 reseat read & record mat e force / contact read & record unmat e force /contact after humidity 0. 41 n/contact max. mate 0. 42 n/contact min. unmate na na 13 llcr 10 m? change after reseat 1.3 m ? max. change pass 14 thermal disturb no damage thermal disturb no damage pass 15 llcr 10 m? change final 1.2 m ? max. change pass 16 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 5 of 18 g roup # 3 (mechanical shock / vibration), atcs receptacle / atcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 56 n/contact max. mate 0. 45 n/contact min. unmate na na 3 llcr 55 m ? initial 26 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 48 n/contact max. mate 0. 41 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.9 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change after preconditioning 0.7 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after m ech. shock 1.9 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discontinuity > 1 s pass 11 llcr 10 m? change after vibration 2.0 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /cont act durability 0. 25 n/contact max. mate 0. 15 n/contact min. unmate na na 13 llcr 10 m? change final 0.8 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pass g roup # 4 (mfg), atcs receptacle / at cs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 llcr 55 m ? initial 28 m ? max. pass 3 durability precond. read & record mat e force / contact read & record unma t e force /contact preconditioning 0. 61 n/contact max. mate 0. 41 n/contact min. unmate na na 4 llcr 10 m? change after durability 1.5 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditio ning 1.2 m ? max. change pass 7 mating force unmating force read & record mat e force / contact read & record unmat e force /contact after preconditioning 0. 33 n/contact max. mate 0. 26 n/contact min. unmate na na 8 llcr 10 m? change before mfg 3.3 m ? max. c hange pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 3.5 m ? max. change pass 11 mfg no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 3.5 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 26 n/contact max. mate 0. 27 n/contact min. unmate na na 14 llcr 10 m? change final 2.9 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 6 of 18 fci receptacle / fci gxt? plated header g roup # 1 (temperature life) t est r esults, fci receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no d etrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 43 n/contact max. mate 0. 28 n/contact min. unmate na na 3 llcr 55 m ? initial 29 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 49 n/contact max. mate 0. 33 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.5 m ? max. change pass 6 temperature life no damage temperature life no dama ge pass 7 llcr 10 m? change final 7.3 m ? max. change pass 8 visual exam no detrimental cond. initial no detrimental cond. pass group # 2a (dielectric) t est r esults, fci receptacle / fci gxt? plated header step # test requ irement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock no damage thermal shock no damage pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or le ak 5 ma pass 7 humidity no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma final no arc or leak 5 ma pass 10 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 7 of 18 g roup # 2 b (thermal shock / humidity), fci receptacle / fci gxt? plated header step # test requirement step description re sult comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 43 n/contact max. mate 0. 34 n/contact min. unmate na na 3 l lcr 55 m ? initial 29 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 43 n/contact max. mate 0. 33 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.5 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change after thermal shock 3.8 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 2.0 m ? max. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 1.3 m ? max. change pass 12 reseat read & record mat e force / contact read & record unmat e force /contact after humidity 0. 35 n/contact max. mate 0. 40 n/contact min. unmate na na 13 llcr 10 m? change after reseat 1.5 m ? max. change pass 14 thermal disturb no damage thermal disturb no damage pass 15 llcr 10 m? change final 1.9 m ? max. change pass 16 visual exam no detrimental cond. final no detrimental cond. pass g roup # 3 (mechanical shock / v ibration), fci receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 60 n/contact max. mate 0. 45 n/contact min. unmate na na 3 llcr 55 m ? initial 29 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioni ng 0. 48 n/contact max. mate 0. 36 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.2 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change after preconditioning 2.2 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after mech. shock 4.2 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discontinuity > 1 s pass 11 llcr 10 m? change a fter vibration 7.4 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /contact durability 0. 25 n/contact max. mate 0. 17 n/contact min. unmate na na 13 llcr 10 m? change final 2.4 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 8 of 18 g roup # 4 (mfg), fci receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimenta l cond. pass 2 llcr 55 m ? initial 29 m ? max. pass 3 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 47 n/contact max. mate 0. 37 n/contact min. unmate na na 4 llcr 10 m? change after durabili ty 0.3 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditioning 1.7 m ? max. change pass 7 mating force unmating force read & record mat e force / contact read & record unmat e force /contact after preconditioning 0. 25 n/contact max. mate 0. 17 n/contact min. unmate na na 8 llcr 10 m? change before mfg 2.5 m ? max. change pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 8.7 m ? max. change pass 11 mf g no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 2.1 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 18 n/contact max. mate 0. 23 n/contact min. unmate na na 14 llcr 10 m? change final 4.7 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass fci receptacle / atcs header g roup # 1 (temperature life) t est r esults, fci receptacle / atcs header ste p # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 56 n/contact max. ma te 0. 39 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 54 n/contact max. mate 0. 34 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.9 m ? max. change pass 6 temperature life no damage temperature life no damage pass 7 llcr 10 m? change final 1.7 m ? max. change pass 8 visual exam no detrimental cond. initial no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 9 of 18 group # 2a (dielectric) t est r esults, fci receptacle / atcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock no damage thermal shock no damage pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or leak 5 ma pass 7 humidity no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma final no arc or leak 5 ma pass 10 visual exam no detrimental cond. final no detrimental cond. pass g roup # 2 b (thermal shock / humidity), fci receptacle / atcs header step # test requirement s tep description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 57 n/contact max. mate 0. 40 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 49 n/contact max. mate 0. 36 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.9 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change after thermal shock 1.6 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 1.6 m ? max. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 0.8 m ? max. change pass 12 reseat read & record mat e force / contact read & record unmat e force /contact after humidity 0. 37 n/contact max. mate 0. 42 n/contact min. unmate na na 13 llcr 10 m? change after reseat 1.5 m ? max. change pass 14 thermal disturb no damage thermal disturb no damage pass 15 llcr 10 m? change final 2.1 m ? max. change pass 16 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 10 of 18 g roup # 3 (mechanical shock / vibration), fci receptacle / atcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact r ead & record unmat e force /contact initial 0. 67 n/contact max. mate 0. 55 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 53 n/contact max. mate 0. 44 n/contact min. unmate na na 5 llcr 10 m? change after durability 2.3 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change after preconditioning 1.3 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after m ech. shock 2.0 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discontinuity > 1 s pass 11 llcr 10 m? change after vibration 1.6 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /cont act durability 0. 27 n/contact max. mate 0. 20 n/contact min. unmate na na 13 llcr 10 m? change final 0.7 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pass g roup # 4 (mfg), fci receptacle / a tcs header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 llcr 55 m ? initial 28 m ? max. pass 3 durability precond. read & record mat e force / contact read & record unm at e force /contact preconditioning 0. 55 n/contact max. mate 0. 38 n/contact min. unmate na na 4 llcr 10 m? change after durability 0.5 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditi oning 2.4 m ? max. change pass 7 mating force unmating force read & record mat e force / contact read & record unmat e force /contact after preconditioning 0. 27 n/contact max. mate 0. 17 n/contact min. unmate na na 8 llcr 10 m? change before mfg 3.4 m ? max. change pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 3.5 m ? max. change pass 11 mfg no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 3.4 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 23 n/contact max. mate 0. 26 n/contact min. unmate na na 14 llcr 10 m? change final 3.5 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 11 of 18 atcs receptacle / fci gxt? plated header g roup # 1 (temperature life) t est r esults, atcs receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 60 n/contact max. mate 0. 25 n/contact min. unmate na na 3 llcr 55 m ? initial 27 m ? max. pass 4 durability precond. re ad & record mat e force / contact read & record unmat e force /contact preconditioning 0. 47 n/contact max. mate 0. 30 n/contact min. unmate na na 5 llcr 10 m? change after durability 1.8 m ? max. change pass 6 temperature life no damage temperature life no d amage pass 7 llcr 10 m? change final 9.3 m ? max. change 1 pass 8 visual exam no detrimental cond. initial no detrimental cond. pass 1 two (2) signal contacts exhibited resistance change > 10 m ? . one signal contact exhibited a resistance change o f 11.9 m ?) ; when re - measured, the contact resistance change was 6.7 m ?. the second contact exhibited a resistance change of 24.4 m ?; when re - measured, the contact resistance change was 36.7 m ?. part unmated & inspected with debris & out of position pin found. re - mated and re - measured, the contact resistance change was 5.0 m ? . group # 2a (dielectric) t est r esults, atcs receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock n o damage thermal shock no damage pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or leak 5 ma pass 7 humidit y no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma final no arc or leak 5 ma pass 10 visual exam no detrimental cond. fi nal no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 12 of 18 g roup # 2 b (thermal shock / humidity), atcs receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no de trimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 48 n/contact max. mate 0. 41 n/contact min. unmate na na 3 llcr 55 m ? initial 27 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 45 n/contact max. mate 0. 36 n/contact min. unmate na na 5 llcr 10 m? change after durability 2.3 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change after thermal shock 5.2 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 3.3 m ? max. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 5.8 m ? max. change pass 12 reseat read & record mat e force / contact read & record unmat e force /contact after humidity 0. 30 n/contact max. mate 0. 34 n/contact min. unmate na na 13 llcr 10 m? change after reseat 3.5 m ? max. change pass 14 thermal disturb no d amage thermal disturb no damage pass 15 llcr 10 m? change final 3.6 m ? max. change pass 16 visual exam no detrimental cond. final no detrimental cond. pass g roup # 3 (mechanical shock / vibration), atcs receptacle / fci gxt? plat ed header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 58 n /contact max. mate 0. 50 n/contact min. unmate na na 3 llcr 55 m ? initial 26 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 47 n/contact max. mate 0. 42 n/contact min. unmate na n a 5 llcr 10 m? change after durability 0.6 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change after preconditioning 3.5 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after mech. shock 3.6 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discontinuity > 1 s pass 11 llcr 10 m? change after vibration 6.3 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /contact durability 0. 26 n/contact max. mate 0. 19 n/contact min. unmate na na 13 llcr 10 m? change final 6.3 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pas s
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 13 of 18 g roup # 4 (mfg), atcs receptacle / fci gxt? plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 llcr 55 m ? initial 27 m ? max. pass 3 d urability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 52 n/contact max. mate 0. 38 n/contact min. unmate na na 4 llcr 10 m? change after durability 0.3 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditioning 4.6 m ? max. change pass 7 mating force unmating force read & record mat e force / contact read & record unmat e force /contact after preconditioning 0. 27 n/contact max. mate 0. 15 n/co ntact min. unmate na na 8 llcr 10 m? change before mfg 3.0 m ? max. change pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 2.7 m ? max. change pass 11 mfg no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 2.6 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 19 n/contact max. mate 0. 21 n/contact min. unmate na na 14 llcr 10 m? change final 4.0 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass fci receptacle / fci au plated header g roup # 1 (temperature life) t est r esults, fci receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 55 n/contact max. mate 0. 32 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 51 n/contact max. mate 0. 33 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.7 m ? max. change pass 6 temperature life no damage temperature life no damage pass 7 llcr 10 m? change final 2.0 m ? max. change pass 8 visual exam no detrimental cond. initial no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 14 of 18 group # 2a (dielectric) t est r esults, fci receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock no damage thermal shock no damage pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or leak 5 ma pass 7 humidity no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma final no arc or leak 5 ma pass 10 visual exam no detrimental cond. final no detrimental cond. pass g roup # 2 b (thermal shock / humidity), fci receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 48 n/contact max. mate 0. 40 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 43 n/contact max. mate 0. 33 n/contact min. unmate na na 5 llcr 1 0 m ? change after durability 1.0 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change after thermal shock 2.3 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 2.0 m ? m ax. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 1.8 m ? max. change pass 12 reseat read & record mat e force / contact read & record unmat e force /contact after humidity 0. 41 n/contact max. mate 0. 43 n/con tact min. unmate na na 13 llcr 10 m? change after reseat 2.2 m ? max. change pass 14 thermal disturb no damage thermal disturb no damage pass 15 llcr 10 m? change final 1.4 m ? max. change pass 16 visual exam no detrimental cond. final no detriment al cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 15 of 18 g roup # 3 (mechanical shock / vibration), fci receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 67 n/contact max. mate 0. 49 n/contact min. unmate na na 3 llcr 55 m ? initial 28 m ? max. pass 4 durability precond. read & record mat e force / contact rea d & record unmat e force /contact preconditioning 0. 50 n/contact max. mate 0. 38 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.8 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change af ter preconditioning 0.5 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after mech. shock 2.4 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discon tinuity > 1 s pass 11 llcr 10 m? change after vibration 2.9 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /contact durability 0. 29 n/contact max. mate 0. 20 n/contact min. unmate na na 13 llcr 10 m? ch ange final 0.9 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pass g roup # 4 (mfg), fci receptacle / fci au plated header step # test requirement step description result comments 1 visual exa m no detrimental cond. initial no detrimental cond. pass 2 llcr 55 m ? initial 29 m ? max. pass 3 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 57 n/contact max. mate 0. 37 n/contact min. unma te na na 4 llcr 10 m? change after durability 1.4 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditioning 0.8 m ? max. change pass 7 mating force unmating force read & record mat e for ce/ contact read & record unmat e force /contact after preconditioning 0. 30 n/contact max. mate 0. 21 n/contact min. unmate na na 8 llcr 10 m? change before mfg 1.7 m ? max. change pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 3.0 m ? max. change pass 11 mfg no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 4.7 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 22 n/co ntact max. mate 0. 24 n/contact min. unmate na na 14 llcr 10 m? change final 6.8 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 16 of 18 atcs receptacle / fci au plated header g roup # 1 (temperature life) t est r esul ts, atcs receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contac t read & record unmat e force /contact initial 0. 50 n/contact max. mate 0. 30 n/contact min. unmate na na 3 llcr 55 m ? initial 27 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 48 n/contact max. mate 0. 32 n/contact min. unmate na na 5 llcr 10 m? change after durability 1.3 m ? max. change pass 6 temperature life no damage temperature life no damage pass 7 llcr 10 m? change final 6.1 m ? max. change pass 8 visual exam no detri mental cond. initial no detrimental cond. pass group # 2a (dielectric) t est r esults, atcs receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 insulation resistance 1 g? initial 1 g? pass 3 dwv no arc or leak 5 ma initial no arc or leak 5 ma pass 4 thermal shock no damage thermal shock no dama ge pass 5 insulation resistance 1 g? after thermal shock 1 g? pass 6 dwv no arc or leak 5 ma after thermal shock no arc or leak 5 ma pass 7 humidity no damage humidity no damage pass 8 insulation resistance 1 g? final 1 g? pass 9 dwv no arc or leak 5 ma final no arc or leak 5 ma pass 10 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 17 of 18 g roup # 2 b (thermal shock / humidity), atcs receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mat ing force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 46 n/contact max. mate 0. 36 n/contact min. unmate na na 3 llcr 55 m ? initial 27 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 46 n/contact max. mate 0. 34 n/contact min. unmate na na 5 llcr 10 m? change after durability 0.7 m ? max. change pass 6 thermal shock no damage thermal shock no damage pass 7 llcr 10 m? change aft er thermal shock 5.7 m ? max. change pass 8 dust no damage dust no damage pass 9 llcr 10 m? change after dust 3.3 m ? max. change pass 10 humidity no damage humidity no damage pass 11 llcr 10 m? change after humidity 3.9 m ? max. change pass 12 resea t read & record mat e force / contact read & record unmat e force /contact after humidity 0. 32 n/contact max. mate 0. 37 n/contact min. unmate na na 13 llcr 10 m? change after reseat 1.2 m ? max. change pass 14 thermal disturb no damage thermal disturb no da mage pass 15 llcr 10 m? change final 1.3 m ? max. change pass 16 visual exam no detrimental cond. final no detrimental cond. pass g roup # 3 (mechanical shock / vibration), atcs receptacle / fci au plated header step # test requ irement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 mating force unmating force read & record mat e force / contact read & record unmat e force /contact initial 0. 49 n/contact max. mate 0. 46 n/con tact min. unmate na na 3 llcr 55 m ? initial 26 m ? max. pass 4 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 49 n/contact max. mate 0. 36 n/contact min. unmate na na 5 llcr 10 m? change afte r durability 0.6 m ? max. change pass 6 thermal precond. no damage preconditioning no damage pass 7 llcr 10 m? change after preconditioning 0.7 m ? max. change pass 8 mechanical shock no discontinuity > 1 s mechanical shock no discontinuity > 1 s pass 9 llcr 10 m? change after mech. shock 1.6 m ? max. change pass 10 vibration no discontinuity > 1 s vibration no discontinuity > 1 s pass 11 llcr 10 m? change after vibration 1.3 m ? max. change pass 12 durability read & record mat e force / contact read & record unmat e force /contact durability 0. 27 n/contact max. mate 0. 21 n/contact min. unmate na na 13 llcr 10 m? change final 1.5 m ? max. change pass 14 visual exam no detrimental cond. final no detrimental cond. pass
el - 2011- 04- 020a c r - pe 1. this engineering test report shall not be reproduced except in full unless written permission is received from the v.p. en gineering. page 18 of 18 g roup # 4 (mfg), atcs receptacle / fci au plated header step # test requirement step description result comments 1 visual exam no detrimental cond. initial no detrimental cond. pass 2 llcr 55 m ? initial 27 m ? max. pass 3 durability precond. read & record mat e force / contact read & record unmat e force /contact preconditioning 0. 45 n/contact max. mate 0. 33 n/contact min. unmate na na 4 llcr 10 m? change after durability 0.2 m ? max. change pass 5 thermal precond. no damage preconditioning no damage pass 6 llcr 10 m? change after preconditioning 2.8 m ? max. change pass 7 mating force unmating force read & record mat e force / contact read & record unmat e force /contact after preconditioning 0. 27 n/contact max. mate 0. 18 n/contact min. unmate na na 8 llcr 10 m? change before mfg 6.4 m ? max. change pass 9 mfg no damage 7 d unmated hdr & rcpt no damage pass 10 llcr 10 m? change 7 d mfg 3.7 m ? max. change pass 11 mfg no damage + 7 d mated connector pair no damage pass 1 2 llcr 10 m? change 14 d mfg 1 .5 m ? max. change pass 1 3 reseat read & record mat e force / contact read & record unmat e force /contact after mfg 0. 21 n/contact max. mate 0. 23 n/contact min. unmate na na 14 llcr 10 m? change final 5.9 m ? max. change pass 15 visual exam no detrimental cond. final no detrimental cond. pass revision record revision level revision date pages changed description of changes a 17 may 20 11 all original release

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